Hexagon adds wireless HYPERSCAN SR 3D scanner

Key Takeaways

• Wireless operation: HYPERSCAN SR uses Wi‑Fi 6 and interchangeable batteries, eliminating cables on the shop floor.
• Dynamic optical tracking: Keeps scanner and part in a single coordinate system, preserving accuracy during vibration or movement.
• Speed & resolution: Up to 4 M points / s and volumetric accuracy of 0.06 mm at a 3.2 m range.
• Portability: 1.3 kg (without battery) with on‑device controls, voice‑assistant support, and one‑click export to STL, Geomagic or PolyWorks.
• Entry‑level option: Part of Hexagon’s HYPERSCAN family; the SR model targets small‑to‑medium parts and field‑service scenarios.

Introducing the HYPERSCAN SR Wireless 3‑D Scanner

Hexagon’s Portable Metrology Division has launched HYPERSCAN SR, a wireless optical‑tracking scanner built for on‑site inspection, supplier validation, and field service. The system merges Wi‑Fi 6 connectivity, swappable power packs, and a compact 1.3 kg head‑unit to deliver true plug‑and‑play metrology without the need for tethered accessories or extensive setup.

Why Wireless Matters on the Shop Floor

Modern engineering teams are shifting from centralized measurement rooms to decentralized inspection at the point of production. Traditional scanners tethered to a computer or power source become cumbersome in cramped or mobile environments. HYPERSCAN SR’s wireless design removes cable‑routing constraints, allowing technicians to scan directly on the machine, in a supplier’s warehouse, or aboard a vehicle chassis.

Dynamic Optical Tracking Keeps the Reference Stable

When a part or surrounding equipment moves, conventional optical scanners lose their reference frame, degrading data quality. HYPERSCAN SR employs dynamic optical tracking that continuously aligns the scanner and the target within the same coordinate system. The result is a stable point cloud even when the workpiece vibrates or the operator walks around it.

Core Technical Specs

Scanning Modes & Feature Set

• Wide‑area, target‑free scanning for welded frames, cast housings, tooling, fixtures, and vehicle interiors.
• Hole‑flash capture enables rapid acquisition of internal cavities.
• Edge detection automatically highlights sharp features for downstream analysis.
• On‑device UI with tactile buttons and optional voice‑assistant commands for hands‑free operation.

Positioning Within the HYPERSCAN Portfolio

*Indicative pricing based on Hexagon’s 2024 catalog; exact figures vary by region and optional accessories.

Certified Accuracy & Integration

All three HYPERSCAN models, including the SR, are calibrated in an ISO 17025‑accredited laboratory. Measurement data meet the VDI/VDE 2634‑3 standard, ensuring traceability for regulated industries. The SR can be linked to robotic arms or automated fixtures via Hexagon’s standardized integrator kit, enabling repeatable scans in semi‑automated environments.

Ideal Applications

• Automotive & rail: Interior panels, chassis brackets, and weld‑joint verification.
• Energy & construction: Cast‑iron housings, turbine components, and on‑site structural checks.
• General manufacturing: Tooling, fixtures, and quality control of incoming parts.
• Consumer products: Rapid reverse‑engineering of housings and ergonomic studies.

Bottom Line

Hexagon’s HYPERSCAN SR delivers a truly wireless, dynamically tracked 3‑D scanning solution that bridges the gap between high‑precision metrology and the practical demands of field and shop‑floor environments. With sub‑0.1 mm accuracy, 4 M‑point‑per‑second capture, and a lightweight, battery‑swap design, the SR equips engineers and technicians with a versatile tool for decentralized quality control—without sacrificing the data integrity required for downstream CAD or inspection software. For organizations seeking to move inspection to the point of manufacture, the SR offers a compelling entry point that scales seamlessly into Hexagon’s broader HYPERSCAN ecosystem.