Keysight introduces virtual assembly simulation software

Key Takeaways

• Keysight Technologies, Inc. has introduced Keysight Assembly, a virtual process simulation solution to help manufacturers identify assembly issues earlier in development.
• The solution aims to reduce costly production problems and late-stage assembly failures in automotive and industrial manufacturing.
• Keysight Assembly enables engineers to replicate shop-floor processes and gain visibility into distortion and dimensional risks without requiring specialized finite element modeling (FEM) skills.
• The software integrates with existing stamping simulation software, connecting separate stages of manufacturing development into a single workflow.

Introduction to Keysight Assembly

Keysight Technologies, Inc. has launched a new virtual process simulation solution, Keysight Assembly, designed to help manufacturers identify and address assembly issues earlier in the development process. This solution targets the expensive problem of late-stage assembly failures in automotive and industrial manufacturing, which can result in costly recalls and warranty claims.

The Cost of Late-Stage Assembly Failures

Late-stage assembly failures can be extremely costly, with major U.S. automakers facing billions of dollars in expenses. Many defects do not surface until the physical build stage, making it more challenging and expensive to fix issues. The later an issue is found, the more costly it is to fix, often delaying product launches and driving significant rework.

Features and Benefits of Keysight Assembly

Keysight Assembly enables engineers to replicate shop-floor processes, including part positioning, clamping, and joining, through guided workflows and templates that require no specialized FEM skills. This allows teams to gain visibility into distortion and dimensional risks much earlier than physical prototyping, reducing reliance on trial-and-error approaches, shortening production timelines, and improving build accuracy.

Comparison of Virtual Assembly Simulation Software

Integration with Existing Software

Keysight Assembly integrates with the company's existing stamping simulation software, allowing engineers to carry stamped-part data from forming through assembly and validate outcomes against pre-production scan data. This connects separate stages of manufacturing development into a single workflow, helping teams detect variation earlier and improve correlation between simulation and physical results.

Conclusion

The introduction of Keysight Assembly marks a significant step forward in addressing the costly problem of late-stage assembly failures in automotive and industrial manufacturing. By enabling engineers to identify and address assembly issues earlier in the development process, Keysight Assembly has the potential to reduce costs, improve build accuracy, and shorten production timelines.

Bottom Line

Keysight Assembly is a powerful virtual process simulation solution that can help manufacturers reduce costly production problems and improve overall efficiency. With its user-friendly interface, guided workflows, and integration with existing software, Keysight Assembly is an essential tool for any manufacturer looking to streamline their development process and improve product quality.