Hexagon adds automated inspection features to ATS800

Key Takeaways

• Hexagon's Manufacturing Intelligence introduces automated inspection features for large-scale manufacturing environments
• The Leica Absolute Tracker ATS800 performs high-resolution direct scanning at distances of up to 40 m
• New AI-based computer vision feature, FeatureDetect, automatically locates circular features such as bolt holes and mating points
• The ATS800 is a portable, battery-powered measurement device with six hours of operating time per charge
• Hexagon's PowerLock technology allows the ATS800 to lock onto a fixed reflector automatically and track its movement in real time

Introduction to Automated Inspection

Hexagon's Manufacturing Intelligence has launched new laser-guided solutions to automate quality inspections in large-scale manufacturing environments, including aircraft assembly, shipbuilding, and wind turbine production. These systems are designed to tackle inspection tasks that are difficult to access and often labor-intensive, allowing manufacturers to increase output while maintaining precision in safety-critical equipment.

The Leica Absolute Tracker ATS800

The Leica Absolute Tracker ATS800 is a high-resolution direct scanning device that can operate at distances of up to 40 m. Introduced in 2025, the device has been expanded with new capabilities and applications, including a new AI-based computer vision feature called FeatureDetect. This feature uses the onboard camera to automatically locate circular features such as bolt holes and mating points, reducing setup time before scanning begins.

Comparison of Inspection Systems

Designed for Field and Site Use

The ATS800 is a portable, battery-powered measurement device that can be transported in a case and mounted on a tripod or rack by one person for use in multiple locations. With six hours of operating time per charge, or up to 12 hours with two batteries, the device offers flexibility and convenience for field and site use. The zoom lens assembly and panoramic viewfinder allow users to assess features and surfaces within large structures at high resolution.

Inspection Setups without Fixed Robotic Cells

Hexagon's PowerLock technology allows the ATS800 to lock onto a fixed reflector automatically and track its movement in real time, providing an absolute position reference. This technology supports robotic automation by providing position references within a larger coordinate system when the tracker is mounted on a linear rail or autonomous mobile robot. Measurement solution provider ARGON uses Hexagon's Absolute Tracker direct-scanning technology in semi-automated inspection systems for large and complex parts in energy, aerospace, and defense applications.

Bottom Line

The introduction of automated inspection features in the Leica Absolute Tracker ATS800 marks a significant advancement in large-scale manufacturing environments. With its high-resolution direct scanning capabilities, AI-based computer vision feature, and portable design, the ATS800 is poised to increase efficiency and accuracy in quality inspections, ultimately supporting the production of safety-critical equipment. As manufacturers continue to seek ways to increase output while maintaining precision, the ATS800 is an attractive solution for those looking to automate and streamline their inspection processes.