Key Takeaways
- Asservimenti Presse offers decoilers that handle coils up to 30 t and 2 000 mm OD, with straighteners matching the same width and thicknesses to 15 mm.
- Two flagship lines are on display at EuroBLECH 2026: a compact zig‑zag feeder for space‑constrained blanking and a high‑performance, energy‑smart line for strips up to 1 600 mm wide and 5 mm thick.
- Integrated control software provides a guided UI, cutting set‑up time by up to 30 % and lowering training requirements.
- Hydraulic drives are limited to manual actions; all automated functions run on electric motors, delivering up to 25 % lower energy use without sacrificing cycle time.
- Over 3 000 installations across 20+ countries confirm the technology’s global acceptance and adaptability.
Introduction: Meeting the Demand for Bigger, Faster Coil Handling
As the sheet‑metal sector pushes toward wider strip formats and heavier coils, equipment manufacturers must reconcile high capacity with footprint constraints. Asservimenti Presse, a specialist founded on decades of decoiler and feeder expertise, showcases at EuroBLECH 2026 (Hall 27, Stand C72) two mature solutions that directly answer these market pressures.
flagship solutions
1. Compact Zig‑Zag Feeding System
- Configuration: Decoiler + compact straightener‑feeder in a single, low‑profile frame.
- Maximum coil size: 30 t, 2 000 mm OD.
- Straightening width: 2 000 mm; material thickness up to 15 mm.
- Key benefit: Maximises usable strip length during disc‑blanking operations while occupying roughly 40 % less floor space than conventional tandem lines.
2. High‑Performance, Energy‑Smart Line
- Strip capability: Widths up to 1 600 mm, thicknesses up to 5 mm.
- Drive architecture: Manual interventions use hydraulics; all automated cycles run on high‑efficiency electric drives.
- Energy impact: Independent tests show ≈ 25 % lower power draw versus fully hydraulic equivalents.
- Throughput: Maintains line speeds of 120 m/min (typical) without compromising cycle time.
Comparison Table
| Feature | Compact Zig‑Zag System | High‑Performance Energy‑Smart Line |
|---|---|---|
| Max coil weight | 30 t | 30 t |
| Max coil OD | 2 000 mm | 2 000 mm |
| Max strip width | 2 000 mm | 1 600 mm |
| Max material thickness | 15 mm | 5 mm |
| Footprint reduction | ~40 % vs. standard line | Comparable to conventional line |
| Primary drive type | Mixed (hydraulic + electric) | Predominantly electric |
| Energy saving (vs. full hydraulic) | 15 % | ≈ 25 % |
| Typical line speed | 100 m/min | 120 m/min |
| Ideal application | Disc‑blanking, space‑limited shops | High‑volume stamping, energy‑sensitive plants |
Process Optimisation Through Intelligent Software
Both lines are governed by Asservimenti Presse’s proprietary control suite. The UI follows a guided‑wizard approach, allowing operators to:
- Load a saved production recipe (material width, thickness, target length).
- Validate coil dimensions via integrated sensors (±0.2 mm tolerance).
- Start the line with a single click, while the system automatically synchronises decoiling, straightening, and feeding speeds.
Field data indicate that the guided interface reduces first‑article setup time from an average of 45 min to 30 min, translating into a ≈ 30 % productivity gain for small‑batch runs. Additionally, built‑in diagnostics flag deviations in real time, cutting unplanned downtime by up to 2 h per shift.
Global Footprint and Market Validation
With 3 000+ installations spanning automotive, appliance, and aerospace sectors, Asservimenti Presse’s equipment is operational in more than 20 countries. Customer surveys (2025‑2026) report a 92 % satisfaction rate for reliability and a 85 % repeat‑purchase intent, underscoring the brand’s credibility.
Bottom Line
As the sheet‑metal industry embraces larger coils and tighter production schedules, Asservimenti Presse delivers two proven, flexible feeding solutions that balance capacity, footprint, and energy efficiency. The compact zig‑zag system excels where floor space is at a premium, while the high‑performance line offers superior throughput with a markedly lower power envelope. Coupled with intuitive, data‑driven control software, these lines equip manufacturers to meet today’s automation demands and stay competitive in a rapidly evolving market.