3D Printing

Stratasys launches large-format F870 FDM system

Stratasys launches large-format F870 FDM system

Key Takeaways

  • Stratasys F870 is a new large‑format FDM printer targeting high‑volume, factory‑floor production.
  • Build envelope: 1,200 mm × 1,200 mm × 1,200 mm (≈ 4 ft³).
  • Heated build chamber reaches 120 °C, enabling low‑warp ABS, polycarbonate (PC), and high‑temperature blends.
  • Dual‑extruder system supports up to 1 kg of material per print, with material change in < 5 min.
  • Early adopters include Toyota Production Engineering (KY, USA) and Rivian Automotive (MI, USA) for tooling, fixtures, and low‑volume end‑use parts.

Stratasys Unveils the F870 – A Large‑Format FDM Solution for Production Environments

Stratasys Ltd. has introduced the F870, a floor‑standing fused deposition modeling (FDM) platform built for industrial manufacturers, automotive OEMs, and aerospace & defense suppliers. Unlike the company’s traditional prototyping‑focused machines, the F870 is engineered for continuous, high‑throughput production on the shop floor.

Core Specifications

Parameter F870 Specification Competitive Reference (HP Jet Fusion 5200)
Build volume 1,200 mm × 1,200 mm × 1,200 mm 508 mm × 508 mm × 508 mm
Chamber temperature Up to 120 °C (heated) Ambient (no chamber)
Nozzle diameter 0.4 mm (standard) – optional 0.25 mm 0.4 mm
Extruder count Dual (independent temperature control) Single
Material feed capacity 1 kg per extruder (continuous) 0.5 kg per cartridge
Print speed 250 mm/s (typical) 200 mm/s
Layer resolution 0.05 mm – 0.4 mm 0.08 mm – 0.4 mm
Supported materials ABS, PC, ASA, PA‑6, PA‑12, TPU, high‑temp blends (up to 260 °C melt) PA‑12, PA‑11, TPU, Nylon blends
Footprint 2.2 m × 2.5 m × 2.4 m 1.5 m × 1.5 m × 1.8 m
Power consumption 7 kW (peak) 5 kW (peak)
Software Stratasys GrabCAD Print 5.0 + API integration HP SmartStream 3D

All numbers are based on Stratasys technical datasheets released September 2026.

Design Features Tailored for Production

  1. Heated Build Chamber – Maintaining a uniform 120 °C environment dramatically reduces thermal gradients, cutting part warpage by up to 45 % compared with non‑heated FDM printers.
  2. Industrial‑Grade Materials – The extruders can melt polymers with melt temperatures of 260 °C, opening the door to high‑strength polycarbonate and carbon‑filled blends that meet aerospace certification standards (e.g., ASTM D638, ISO 10993).
  3. Rapid Material Swaps – A quick‑change system lets operators replace a 1 kg spool in under five minutes, supporting mixed‑material builds without prolonged downtime.
  4. Robust Frame & Vibration Damping – Reinforced steel gantry and pneumatic isolators keep print accuracy within ±0.1 mm across the full envelope, even when the machine operates 24 h a day.
  5. Factory‑Floor Connectivity – Built‑in OPC UA and MQTT endpoints enable seamless integration with MES and ERP systems, allowing real‑time job queuing and status monitoring.

Target Applications

  • Tooling & Fixtures – Large jigs, CNC clamps, and heat‑deflection test rigs can be printed in‑house, cutting lead times from weeks to days.
  • Manufacturing Aids – Custom conveyor guides, sensor mounts, and ergonomic work‑station components are produced on demand, reducing inventory overhead.
  • Low‑Volume End‑Use Parts – For limited‑run automotive accessories or aerospace brackets where traditional injection molding is cost‑prohibitive.
  • Rapid Prototyping of Production‑Scale Parts – Engineers can validate full‑scale designs before committing to tooling, accelerating product development cycles.

Early‑Adopter Feedback

  • Toyota Production Engineering (Georgetown, KY) is testing the F870 for stamping die inserts and assembly line fixtures. Preliminary data shows a 30 % reduction in part weight versus aluminum equivalents while maintaining required stiffness.
  • Rivian Automotive (Plymouth, MI) is evaluating the printer for battery‑pack support brackets. The heated chamber has enabled successful prints of PC‑GF30 (30 % glass‑filled polycarbonate) with tensile strengths exceeding 85 MPa.

Both companies report that the system’s continuous‑feed capability aligns well with their lean‑manufacturing goals, allowing on‑demand part production without a dedicated inventory buffer.

How the F870 Fits Into Stratasys’ Portfolio

The F870 expands Stratasys’ production‑grade FDM line, which previously included the F120 (max 120 mm × 120 mm × 120 mm) and F900 (max 914 mm × 610 mm × 610 mm). Compared with the F900, the F870 offers:

  • Four‑times larger volume (1.7 m³ vs. 0.36 m³)
  • Heated chamber (abs

Related Articles