Key Takeaways

• Roland DG’s TrueVis MG2 series adds a 64‑in (MG2‑640) and 30‑in (MG2‑300) UV printer/cutter that claim ≈2× the throughput of the legacy MG line.
• New waveform‑controlled printhead delivers up to 720 mm/s linear speed, while maintaining 1,200 dpi resolution.
• Optional Orange and Red inks expand the CMYK gamut to cover ≈95 % of Pantone® Solid Coated colors.
• Single‑pass, five‑layer capability (CMYK + White + Gloss) enables on‑the‑fly white undercoats, gloss highlights and texture effects.
• Integrated workflow automation and predictive maintenance cut downtime by an estimated 30 %.

Roland DG Unveils the TrueVis MG2 UV Printer/Cutter Family

Roland DG has introduced the TrueVis MG2 series, a new line of UV printer/cutters built for high‑volume, high‑precision production. The family consists of two models: the MG2‑640, a 64‑inch (1,626 mm) wide machine, and the MG2‑300, a 30‑inch (762 mm) variant. Both units merge printing and cutting in a single pass, targeting sign shops, packaging prototypers, and promotional‑goods manufacturers that demand faster turnaround and tighter color control.

Design Focus: Speed, Quality, and Cost Control

The MG2 series is engineered around three core objectives:

1. Higher productivity – A newly designed printhead with waveform control pushes print speeds to 720 mm/s, roughly double the 350 mm/s of the previous MG models.
2. Enhanced image fidelity – Variable Dot Technology (VDT) and True Rich Color processing improve dot placement to ±2 µm, delivering smoother gradients and more accurate skin‑tone reproduction.
3. Lower total cost of ownership – Automated cleaning cycles, on‑board diagnostics, and a predictive‑maintenance module reduce scheduled downtime by about 30 %, while the UV‑LED array’s 10‑year rated life cuts lamp‑replacement expenses.

Expanded Color Gamut

Beyond the standard CMYK set, Roland offers Orange (O) and Red (R) inks as optional consumables. When combined, the six‑ink palette reaches ≈95 % Pantone® Solid Coated coverage, a notable jump from the 80 % coverage typical of four‑color UV systems. The True Rich Color engine balances vivid hues with neutral grays and skin tones, minimizing oversaturation in mixed‑media prints.

Multi‑Layer, Single‑Pass Printing

A standout feature is the ability to print up to five layers in one pass: CMYK, White, and Gloss. This capability enables:

The simultaneous laydown eliminates the need for separate overprinting steps, reducing cycle time by 20‑35 % for complex jobs such as backlit displays or textured signage.

Application Spectrum

While still suitable for classic signage, the MG2 series is positioned for broader markets:

• Window graphics – UV‑cured inks adhere to glass without additional laminates.
• Backlit panels – White undercoat and high‑density CMYK deliver uniform illumination.
• Labels & stickers – Precise registration supports die‑cutting of intricate shapes.
• Packaging prototypes – Multi‑layer printing creates realistic mock‑ups with spot gloss and emboss effects.
• Promotional décor – Gloss and texture layers add tactile appeal to point‑of‑sale displays.

Model Comparison

*Throughput assumes 720 mm/s speed with standard 4‑color job on 0.2 mm media.

Automation & Maintenance

Both models include a built‑in workflow engine that can queue print‑cut jobs, auto‑calibrate the cutter, and trigger cleaning cycles after a preset number of passes. Sensors monitor UV‑LED output, and the system alerts operators when output falls below 95 % of nominal intensity, prompting a preventive service before quality degrades.

Bottom Line

Roland DG’s TrueVis MG2 series delivers a compelling blend of speed, color fidelity, and workflow efficiency that directly addresses the growing demand for high‑volume, multi‑layer UV printing. With double the productivity of its predecessor, an expanded six‑ink gamut covering most Pantone colors, and a single‑pass, five‑layer capability, the MG2‑640 and MG2‑300 provide sign shops and packaging firms a clear path to higher output and lower operating costs. For businesses ready to move beyond basic signage into sophisticated, on‑demand graphics, the MG2 series represents a solid, future‑proof investment.