Key Takeaways
- ModuleWorks releases version 2026.04 of its software components for digital manufacturing
- The update adds GPU support for machine simulation and extends VoluMill and SmartRoughing technologies
- VoluMill now supports multi-axis roughing and turning applications
- SmartRoughing technology is added to 3+2 axis roughing for automatic material removal
Introduction to ModuleWorks 2026.04
ModuleWorks has announced the release of version 2026.04 of its software components for digital manufacturing. This update brings significant enhancements to the company's VoluMill and SmartRoughing technologies, as well as the addition of GPU support for machine simulation.
VoluMill for Multi-Axis Roughing and Turning
The latest version of VoluMill extends its capabilities to multi-axis roughing and turning applications. This technology is designed to maintain stable cutting conditions and consistent tool loads, even in complex geometries such as corners, closed pockets, and transitions. VoluMill achieves this through features like Adaptive Chip Thickness Control, which helps maintain feed rates and reduce load spikes. The system also controls chip load and tool engagement, applying trochoidal motion where necessary.
Comparison of VoluMill and SmartRoughing Technologies
| Technology | Application | Key Features |
|---|---|---|
| VoluMill | Multi-axis roughing and turning | Adaptive Chip Thickness Control, trochoidal motion, stable cutting conditions |
| SmartRoughing | 3+2 axis roughing | Automatic adjustment of cutting depths, stepovers, feeds, and speeds |
Automatic 3+2 SmartRoughing
ModuleWorks has also introduced SmartRoughing technology to 3+2 axis roughing. This technology uses tooling data from Kennametal and machining physics models to adjust cutting depths across multiple machining directions. The system automatically adjusts stepovers, feeds, and speeds during material removal, applying height limits to reduce unnecessary toolpath artifacts and limit rework.
Benefits for CAD/CAM OEMs
The integration of ModuleWorks 5-Axis Core with VoluMill is intended to simplify implementation in existing CAM systems and support the adoption of multi-axis roughing and turning strategies. This allows CAD/CAM OEMs to easily incorporate the latest technologies into their systems, providing users with improved machining capabilities.
Bottom Line
The release of ModuleWorks 2026.04 marks a significant milestone in the development of digital manufacturing software. With the addition of GPU support for machine simulation and the extension of VoluMill and SmartRoughing technologies, ModuleWorks is providing manufacturers with the tools they need to improve machining efficiency and accuracy. By leveraging these technologies, manufacturers can reduce production time, increase quality, and stay competitive in an ever-evolving industry.