Key Takeaways
- Asservimenti Presse, 30 t ve 2 000 mm OD’ye kadar bobinleri işleyebilen ve aynı genişlikte, 15 mm kalınlığa kadar düzleştiricilere sahip decoiler sunar.
- EuroBLECH 2026’da iki öncü hat sergileniyor: dar alanlarda boşluk kesimi için kompakt zig-zag besleyici ve 1 600 mm genişliğe ve 5 mm kalınlığa kadar şeritler için yüksek performanslı, enerji akıllı hat.
- Entegre kontrol yazılımı, kurulum süresini %30’a kadar azaltan yönlendirilmiş bir kullanıcı arayüzü sağlar ve eğitim ihtiyacını düşürür.
- Hidrolik sürücüler yalnızca manuel işlemlerle sınırlıdır; tüm otomatik fonksiyonlar elektrik motorlarıyla çalışır ve %25’e kadar daha düşük enerji tüketimi sağlar, döngü süresinden ödün vermez.
- 3 000’den fazla kurulum, 20+ ülkede teknoloji kabulü ve uyarlanabilirliğini doğrular.
Introduction: Meeting the Demand for Bigger, Faster Coil Handling
Levha-metal sektörü daha geniş şerit formatları ve daha ağır bobinler talep ederken, ekipman üreticileri yüksek kapasiteyi alan kısıtlamalarıyla dengelemek zorundadır. Asservimenti Presse, dekoyer ve besleyici konusundaki onlarca yıllık uzmanlığıyla, EuroBLECH 2026 (Hall 27, Stand C72)’de bu pazar baskılarına doğrudan yanıt veren iki olgun çözüm sergiliyor.
flagship solutions
1. Compact Zig-Zag Feeding System
- Configuration: Decoiler + compact straightener-feeder in a single, low-profile frame.
- Maximum coil size: 30 t, 2 000 mm OD.
- Straightening width: 2 000 mm; material thickness up to 15 mm.
- Key benefit: Maximises usable strip length during disc-blanking operations while occupying roughly 40 % less floor space than conventional tandem lines.
2. High-Performance, Energy-Smart Line
- Strip capability: Widths up to 1 600 mm, thicknesses up to 5 mm.
- Drive architecture: Manual interventions use hydraulics; all automated cycles run on high-efficiency electric drives.
- Energy impact: Independent tests show ≈ 25 % lower power draw versus fully hydraulic equivalents.
- Throughput: Maintains line speeds of 120 m/min (typical) without compromising cycle time.
Comparison Table
| Feature | Compact Zig-Zag System | High-Performance Energy-Smart Line |
|---|---|---|
| Max coil weight | 30 t | 30 t |
| Max coil OD | 2 000 mm | 2 000 mm |
| Max strip width | 2 000 mm | 1 600 mm |
| Max material thickness | 15 mm | 5 mm |
| Footprint reduction | ~40 % vs. standard line | Comparable to conventional line |
| Primary drive type | Mixed (hydraulic + electric) | Predominantly electric |
| Energy saving (vs. full hydraulic) | 15 % | ≈ 25 % |
| Typical line speed | 100 m/min | 120 m/min |
| Ideal application | Disc-blanking, space-limited shops | High-volume stamping, energy-sensitive plants |
Process Optimisation Through Intelligent Software
Both lines are governed by Asservimenti Presse’s proprietary control suite. The UI follows a guided-wizard approach, allowing operators to:
- Load a saved production recipe (material width, thickness, target length).
- Validate coil dimensions via integrated sensors (±0.2 mm tolerance).
- Start the line with a single click, while the system automatically synchronises decoiling, straightening, and feeding speeds.
Field data indicate that the guided interface reduces first-article setup time from an average of 45 min to 30 min, translating into a ≈ 30 % productivity gain for small-batch runs. Additionally, built-in diagnostics flag deviations in real time, cutting unplanned downtime by up to 2 h per shift.
Global Footprint and Market Validation
With 3 000+ installations spanning automotive, appliance, and aerospace sectors, Asservimenti Presse’s equipment is operational in more than 20 countries. Customer surveys (2025-2026) report a 92 % satisfaction rate for reliability and a 85 % repeat-purchase intent, underscoring the brand’s credibility.
Bottom Line
As the sheet-metal industry embraces larger coils and tighter production schedules, Asservimenti Presse delivers two proven, flexible feeding solutions that balance capacity, footprint, and energy efficiency. The compact zig-zag system excels where floor space is at a premium, while the high-performance line offers superior throughput with a markedly lower power envelope. Coupled with intuitive, data-driven control software, these lines equip manufacturers to meet today’s automation demands and stay competitive in a rapidly evolving market.