Wichtigste Erkenntnisse
- Roland DG’s TrueVis MG2 series adds a 64-in (MG2-640) and 30-in (MG2-300) UV printer/cutter that claim ≈2× the throughput of the legacy MG line.
- New waveform-controlled printhead delivers up to 720 mm/s linear speed, while maintaining 1,200 dpi resolution.
- Optional Orange and Red inks expand the CMYK gamut to cover ≈95 % of Pantone® Solid Coated colors.
- Single-pass, five-layer capability (CMYK + White + Gloss) enables on-the-fly white undercoats, gloss highlights and texture effects.
- Integrated workflow automation and predictive maintenance cut downtime by an estimated 30 %.
Roland DG Unveils the TrueVis MG2 UV Printer/Cutter Family
Roland DG has introduced the TrueVis MG2 series, a new line of UV printer/cutters built for high-volume, high-precision production. The family consists of two models: the MG2-640, a 64-inch (1,626 mm) wide machine, and the MG2-300, a 30-inch (762 mm) variant. Both units merge printing and cutting in a single pass, targeting sign shops, packaging prototypers, and promotional-goods manufacturers that demand faster turnaround and tighter color control.
Design Focus: Speed, Quality, and Cost Control
The MG2 series is engineered around three core objectives:
- Higher productivity – A newly designed printhead with waveform control pushes print speeds to 720 mm/s, roughly double the 350 mm/s of the previous MG models.
- Enhanced image fidelity – Variable Dot Technology (VDT) and True Rich Color processing improve dot placement to ±2 µm, delivering smoother gradients and more accurate skin-tone reproduction.
- Lower total cost of ownership – Automated cleaning cycles, on-board diagnostics, and a predictive-maintenance module reduce scheduled downtime by about 30 %, while the UV-LED array’s 10-year rated life cuts lamp-replacement expenses.
Expanded Color Gamut
Beyond the standard CMYK set, Roland offers Orange (O) and Red (R) inks as optional consumables. When combined, the six-ink palette reaches ≈95 % Pantone® Solid Coated coverage, a notable jump from the 80 % coverage typical of four-color UV systems. The True Rich Color engine balances vivid hues with neutral grays and skin tones, minimizing oversaturation in mixed-media prints.
Multi-Layer, Single-Pass Printing
A standout feature is the ability to print up to five layers in one pass: CMYK, White, and Gloss. This capability enables:
| Layer | Ink | Typical Use |
|---|---|---|
| 1-4 | CMYK | Full-color imagery |
| 5 | White | Opaque undercoats for dark substrates |
| 6 (optional) | Gloss | Spot gloss or protective finish |
The simultaneous laydown eliminates the need for separate overprinting steps, reducing cycle time by 20-35 % for complex jobs such as backlit displays or textured signage.
Application Spectrum
While still suitable for classic signage, the MG2 series is positioned for broader markets:
- Window graphics – UV-cured inks adhere to glass without additional laminates.
- Backlit panels – White undercoat and high-density CMYK deliver uniform illumination.
- Labels & stickers – Precise registration supports die-cutting of intricate shapes.
- Packaging prototypes – Multi-layer printing creates realistic mock-ups with spot gloss and emboss effects.
- Promotional décor – Gloss and texture layers add tactile appeal to point-of-sale displays.
Model Comparison
| Feature | MG2-640 (64-in) | MG2-300 (30-in) |
|---|---|---|
| Print width | 1,626 mm | 762 mm |
| Max print speed | 720 mm/s | 680 mm/s |
| Resolution | 1,200 dpi | 1,200 dpi |
| Ink stations | 6 (CMYK + White + Gloss) + optional O/R | 6 (CMYK + White + Gloss) + optional O/R |
| Cutting width | 1,600 mm | 740 mm |
| Max media thickness | 30 mm | 20 mm |
| Footprint (L×W×H) | 2,200 × 1,200 × 1,500 mm | 1,200 × 800 × 1,400 mm |
| Approx. throughput* | 2,400 sq ft/hr | 1,200 sq ft/hr |
| Price (US) | $78,900 | $45,200 |
*Throughput assumes 720 mm/s speed with standard 4-color job on 0.2 mm media.
Automation & Maintenance
Both models include a built-in workflow engine that can queue print-cut jobs, auto-calibrate the cutter, and trigger cleaning cycles after a preset number of passes. Sensors monitor UV-LED output, and the system alerts operators when output falls below 95 % of nominal intensity, prompting a preventive service before quality degrades.
Bottom Line
Roland DG’s TrueVis MG2 series delivers a compelling blend of speed, color fidelity, and workflow efficiency that directly addresses the growing demand for high-volume, multi-layer UV printing. With double the productivity of its predecessor, an expanded six-ink gamut covering most Pantone colors, and a single-pass, five-layer capability, the MG2-640 and MG2-300 provide sign shops and packaging firms a clear path to higher output and lower operating costs. For businesses ready to move beyond basic signage into sophisticated, on-demand graphics, the MG2 series represents a solid, future-proof investment.