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Technology

Emerson releases QX1400 for certified hazardous locations

Emerson releases QX1400 for certified hazardous locations

Key Takeaways

  • Emerson’s Rosemount QX1400 is a continuous‑gas analyzer built for hazardous‑area installations (ATEX II 2G Ex d IIB H₂ T4, IECEx Ex db IIB+H₂ T4 Gb, and upcoming U.S. Class 1 Div 2).
  • It combines paramagnetic O₂ detection with quantum‑cascade‑laser (QCL) direct‑absorption spectroscopy for a broad suite of gases.
  • Designed for natural‑gas quality, CEMS, LNG, CCUS, hydrogen‑purity and ethylene‑purity monitoring, the QX1400 delivers ±0.2 % FS O₂ accuracy and ≤0.5 % FS accuracy for most QCL‑measured species.
  • Shares the same core measurement engine as the Rosemount QX1000 but adds full hazardous‑location certification and a ruggedized enclosure.
  • Expected U.S. certification (Class 1 Div 2, Groups B‑D, T4) by Q4 2026.

Overview

Emerson has launched the Rosemount QX1400 Continuous Gas Analyzer, a next‑generation instrument aimed at continuous monitoring of natural‑gas streams and emissions in environments where explosive atmospheres are a concern. The device inherits the hybrid laser‑based/paramagnetic measurement platform of the proven QX1000, but it is housed in an enclosure that meets the strictest European and global hazardous‑area standards.

Hazardous‑Location Certification

Region Standard Certification Code Effective Date
Europe ATEX II 2G Ex d IIB H₂ T4 Already granted
Global IECEx Ex db IIB+H₂ T4 Gb Already granted
North America NEC/CEC Class 1 Div 2, Groups B‑D, T4 Expected Q4 2026

These approvals allow the QX1400 to be mounted directly on‑site in offshore platforms, LNG terminals, CCS sites, and hydrogen production plants without additional explosion‑proof housing.

Measurement Technology

Paramagnetic Oxygen Sensor

  • Principle: Detects the magnetic susceptibility of O₂ molecules.
  • Range: 0 – 25 % vol (full‑scale).
  • Accuracy: ±0.2 % FS (±0.05 % vol).

Quantum‑Cascade‑Laser (QCL) Direct‑Absorption Spectroscopy

  • Target Gases: CH₄, CO₂, CO, H₂S, C₂H₄, H₂, N₂O, and others (up to 15 species).
  • Wavelength Coverage: 7.5 µm – 12 µm (mid‑IR).
  • Detection Limits: Sub‑ppm for most gases (e.g., 0.5 ppm for CO).
  • Accuracy: ≤0.5 % FS (typical ±0.1 % FS).

The hybrid approach eliminates the need for separate analyzers, simplifying wiring, calibration, and maintenance.

Core Applications

Application Why QX1400 Fits
Natural‑Gas Quality Real‑time CH₄, CO₂, H₂S, and O₂ monitoring to meet pipeline specifications (e.g., ≤2 % CO₂, ≤5 ppm H₂S).
CEMS Continuous emissions reporting for NOₓ, CO₂, and CH₄ with compliance to EPA 40‑CFR‑75.
LNG O₂ control (<0.5 % vol) critical for cryogenic safety and product purity.
CCUS & Underground Storage Precise CO₂ and H₂ tracking for leak detection and verification.
Hydrogen & Ethylene Purity Sub‑% level O₂ and impurity detection to protect catalysts and downstream processes.

Comparison with Rosemount QX1000

Feature QX1000 (Non‑hazardous) QX1400 (Hazardous‑rated)
Enclosure Rating IP66, non‑explosion‑proof ATEX II 2G / IECEx Ex db (explosion‑proof)
O₂ Sensor Paramagnetic, ±0.2 % FS Same
Laser Technology QCL, 7.5‑12 µm Same
Maximum Gas Count 12 simultaneous species 15 simultaneous species
Operating Temp. –20 °C to +50 °C –30 °C to +60 °C
Calibration Interval 12 months 12 months (field‑replaceable cells)
Price (USD) Approx. $28,000 Approx. $35,000 (incl. certification)

The QX1400’s expanded gas count and rugged housing make it the preferred choice where explosion protection is mandatory, while the QX1000 remains a cost‑effective option for clean‑room or outdoor installations without hazardous atmosphere concerns.

Technical Specifications

  • Power: 24 V DC, 2 A max (optional 120/240 V AC).
  • Communications: HART, Modbus‑TCP, FOUNDATION Fieldbus, Ethernet/IP.
  • Display: 7‑inch LCD, configurable dashboards.
  • Diagnostics: Self‑test, sensor‑health monitoring, alarm logging.
  • Installation: Panel‑mount, DIN‑rail, or wall‑mount kits.

Bottom Line

Emerson’s Rosemount QX1400 delivers the

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